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TOUR PHASE ONE
"Molding a Crystal Waters Spa"

<<Step 1
Since 1987 Crystal Waters has been perfecting the art of handcrafting spas. Every spa mold is engineered for ultimate relaxation and hydrotherapy.

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<<Step 2
Once the Crystal Waters spa mold has been selected, a high quality sheet of acrylic is positioned over the mold and the acrylic is heated to a precise temperature.

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<<Step 3
The acrylic is then brought down to the mold and vacuum formed to the surface of the spa mold. This is the top layer of a triple layer Perma-Bond construction process.

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<<Step 4
The spa now requires a layer of resin skincoat and fiberglass reinforcement, to make up the three layers of the Perma-Bond construction process.

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<<Step 5
The spa shell and mold are removed from the vacuum former and the shell is allowed to cool. The shell is then lifted from the mold and given a thorough inspection.

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<<Step 6
When the spa shell is quality approved, it is then signed off and transported to the glassing department. Each shell receives two inspections before reinforcing begins.